Quality Assurance Plan

1. Raw Material Inspection

Sr. No.
Component & Operation
Characteristics
Type of Check
Quantum of Check
Acceptance Norms
1
Compressor & Accessories BOUGHT ITEM
Visual / Specification
Make, Model, Serial Number
100%
Suitable As per Specification Supplier Provides TC
2
Condenser
Star chiller Refrigerator
Pressure & Test and Surface Area Measurement
100%
Suitable As per Specification
3
Chiller / Evaporator
Star Chiller Refrigirator
Pressure & Test and Surface Area Measurement
100%
Suitable As per Specification
4
Controls BOUGHT ITEM
Bough out Item Visual
Make Model, Dimension,
100%
Suitable As per Specification Supplier Provides TC
5
Electrical Panel & Components Bought Items
Visual
Genuineness of make, rating correctness etc
100%
Suitable As per Specification Supplier Provides TC
6
MS Plates, Angles, Channels, Tees, Pipes, etc BOUGHT ITEM
Visual
Chemical Analysis actual Testing
Sample
Suitable As per Specification Supplier Provides TC
7
Copper Piping BOUGHT ITEM
Visual
Diameter, Gauge, etc check
Sample
Suitable As per Specification Supplier Provides TC
8
Chilled Water Pump BOUGHOUT ITEM
Visual / Specification
Make, Model, Serial Number
100%
Suitable As Specification Supplier Provides TC
9
Refrigeration Valves & Fittings BOUGHT ITEM
Visual
Genuineness of make, rating correctness etc
100%
Suitable As per Specification Supplier Provides TC
10
Condenser Fan / Pump BOUGHTOUT ITEM
Visual / Specification
Make, Model, Serial Number
100%
Suitable As per Specification Supplier Provides TC
11
Water Piping & Fittings Like, Valves Strainer etc. BOUGHTOUT ITEM
Visual
Genuineness of make, rating correctness etc
100%
Suitable As per Specification Supplier Provides TC
12
Insulation Material BOUGHTOUT ITEM
Visual
Specification, Thickness etc
Sample
Suitable As per Specification Supplier Provides TC
13
Refrigerant & Oil BOUGHTOUT ITEM
Bough out Item Visual
Specification
Sample
Suitable As per Specification
14
SS Heat Exchanger
Visual
Dia, Length, No of Tubes etc with Surface Area
100%
Suitable as per specification

2. In Process Inspection

Sr.No
1
Layout of Equipment
General Dimensional
Measurement & Visual Appearance
100%
Suitable As per Specification Supplier Provides TC
2
Plate, Angle, Welding etc Joints
Visual Dimensional
Visual Measurement
100%
Suitable As per Specification
3
Alignment of Equipment
Alignment of Drives Pumps, Motors, Compressors, etc
Measurement
100%
Suitable As per Specification
4
Control Panel
Dimensional & functional test
P&I and Wiring Diagram
100%
Suitable As per Specification Supplier Provides TC

3. Final Inspection & Testing

Sr.No
1
Complete Packaged Chiller
Performance
Test for various Electrical & Mechanical equipments.
100%
Suitable As per Specification Supplier Provides TC

Performance Run Trial

We provide performance run trial of Packaged Chillers, in our works for capacities up to 12HP Electrical Connection.

During Performance Run Trial, we also, measure and monitor Amps, Voltage, Suction Pressure, Discharge Pressure, Refrigerant Gas Charged QTY, Refrigerant Liquid Flow etc.